What are the advantages of an integrated DC servo motor with built-in driver and encoder for industrial automation?

An integrated DC servo motor with built-in driver and encoder combines motor, controller, and feedback system into one compact unit. It reduces wiring complexity, minimizes installation errors, saves cabinet space, improves EMC performance, and delivers high precision torque, speed, and position control for industrial automation.

How does an integrated BLDC motor improve system reliability compared to traditional separate motor and drive systems?

An integrated BLDC motor eliminates long motor cables and external driver connections, reducing signal interference and electrical failure risks. Factory pre-tuned parameters improve motion stability and extend equipment lifespan.

What customization options are available for OEM/ODM integrated DC servo motors?

OEM/ODM customization includes shaft design, flange dimensions, planetary or worm gearbox integration, electromagnetic brake options, encoder selection, cable customization, and firmware parameter tuning to meet specific project requirements.

What communication protocols are supported in integrated DC servo motors for automation systems?

Integrated DC servo motors typically support Pulse control, RS-485 (Modbus-RTU), and CANopen communication protocols, ensuring compatibility with PLCs, industrial PCs, and motion controllers.

What power and voltage ranges are available for integrated BLDC and DC servo motors?

Integrated BLDC and DC servo motors commonly range from 26W to 1000W, with voltage options including 24V, 36V, 48V, and 72V, suitable for both precision and high-load industrial applications.

Can integrated DC servo motors be supplied with gearboxes and brakes for high-torque applications?

Yes, integrated DC servo motors can be equipped with planetary gearboxes, worm gearboxes, and electromagnetic holding brakes, making them suitable for vertical motion systems and robotic joints.

How does factory pre-tuning improve integrated servo motor performance?

Factory pre-tuning includes PID adjustment, acceleration curve optimization, and communication parameter configuration, reducing commissioning time and improving motion accuracy.

What protection features are included in industrial integrated BLDC servo motors?

Integrated motors include protection against overcurrent, overvoltage, overload, overheating, and short circuits, with optional IP30, IP54, or IP65 protection ratings.

How compact are integrated DC servo motors compared to traditional servo systems?

Integrated DC servo motors significantly reduce external components and control cabinet space by housing the driver and control electronics inside the motor body.

Why choose a professional integrated motor manufacturer for custom motion control solutions?

A professional manufacturer provides engineering support, rapid prototyping, strict quality control, scalable production, and full OEM/ODM services to deliver customized motion control solutions.

Home / Integrated Worm Geared BLDC Motor

Top Integrated Worm Geared DC Servo Motor Solution Provider in China

OEM ODM Customized Integrated Worm Geared BLDC Dc Servo Motor Motion Control Manufacturer / Solution Provider Since 2011

Jkongmotor’s worm geared integrated dc servo motor combines a servo drive, motor, encoder, and worm gearbox into a single compact unit, significantly reducing installation space and system complexity. This highly integrated architecture simplifies wiring, reduces external components, and improves overall machine reliability. For equipment manufacturers developing compact automation systems, this innovative integrated design enables cleaner machine layouts, faster assembly, and much higher operational efficiency.

The worm geared integrated dc servo motor supports multiple industrial communication protocols, such as Pulse control, RS485 Modbus, and CANopen, enabling seamless integration with PLCs and motion controllers. These flexible control options allow system integrators and equipment manufacturers to easily deploy the motors in automated production lines, robotics systems, AGV platforms, and intelligent manufacturing equipment, ensuring precise motion control.

Pulse / RS485 / CANopen

GearBox / Brake / Encoder

Shaft / Wires / Fan

Protection Level Custom

integrated dc servo motor with worm gearbox

IDS42 42mm Low Voltage Integrated Worm Geared Bldc DC Servo Motor With All-in-one Machine

The latest generation of precision control motor integrated Worm Geared brushless servo motor adopts high-resolution magnetic encoder design, and the encoder supports single-turn absolute value mode. Optional pulse, RS485 and CANopen three control methods.

Motor parameters: 26W ~ 78W, 24V, 0.0625Nm ~ 0.25Nm

Optional configuration: Gearbox, brake...

Series	Model	Control Method	Power	Rated Voltage	Rated Current	Rated Speed	Rated Torque	Total body Length	Integrated Encoder
			W	V	A	Rpm	Nm	mm
IDS42-0.0625Nm	JKIDS42-P01A	Pulse	26	24	1.8	4000	0.0625	61	17bit
	JKIDS42-R01A	RS485
	JKIDS42-C01A	CANopen
IDS42-0.125Nm	JKIDS42-P02A	Pulse	53	24	3.3	4000	0.125	81	17bit
	JKIDS42-R02A	RS485
	JKIDS42-C02A	CANopen
IDS42-0.185Nm	JKIDS42-P03A	Pulse	78	24	4.5	4000	0.185	101	17bit
	JKIDS42-R03A	RS485
	JKIDS42-C03A	CANopen
IDS42-0.25Nm	JKIDS42-P04A	Pulse	78	24	4.5	3000	0.25	120	17bit
	JKIDS42-R04A	RS485
	JKIDS42-C04A	CANopen

IDS57 57mm Low Voltage Integrated Worm Geared Bldc DC Servo Motor With All-in-one Machine

The latest generation of precision control motor integrated brushless servo motor adopts high-resolution magnetic encoder design, and the encoder supports single-turn absolute value mode. Optional pulse, RS485 and CANopen three control methods.

Motor parameters: 91W ~ 200W, 24V ~ 48V, 0.29Nm ~ 0.64Nm

Optional configuration: Gearbox, brake, cooling fan...

Series	Model	Control Method	Power	Rated Voltage	Rated Current	Rated Speed	Rated Torque	Total body Length	Integrated Encoder
			W	V	A	Rpm	Nm	mm
IDS57-0.29Nm	JKIDS57-P01A	Pulse	91	24/36	3.5	3000	0.29	101	17bit
	JKIDS57-R01A	RS485
	JKIDS57-C01A	CANopen
IDS57-0.45Nm	JKIDS57-P02A	Pulse	140	24/36	5.4	3000	0.45	121	17bit
	JKIDS57-R02A	RS485
	JKIDS57-C02A	CANopen
IDS57-0.64Nm	JKIDS57-P03A	Pulse	200	36/48	7.5	3000	0.64	141	17bit
	JKIDS57-R03A	RS485
	JKIDS57-C03A	CANopen

Gearbox Model	NMRV30
Motor Power /KW	≤0.18
Gear Ratio	5	7.5	10	15	20	25	30	40	50	60	80
Effiency %	40-70
Suitable Motor Max Size /mm	63
Torque /N.m	24
Output Hole Dimension /mm	14
Input Hole Dimension /mm	9/11
Gearbox Weight /Kg	1.2

IDC60 60mm Low Voltage Integrated Worm Geared Bldc DC Servo Motor With All-in-one Machine

The latest generation of precision control motor integrated worm geared brushless servo motor adopts high-resolution magnetic encoder design, and the encoder supports single-turn absolute value mode. Optional pulse, RS485 and CANopen three control methods.

Motor parameters: 200W ~ 400W, 24V ~ 48V, 0.64Nm ~ 1.27Nm

Optional configuration: Gearbox, brake, cooling fan...

Series	V2 Series	Control Method	Power	Rated Voltage	Rated Current	Rated Speed	Rated Torque	Total body Length	Integrated Encoder	Weight
			W	V	A	Rpm	Nm	mm		Kg
IDS60-0.64Nm	JKIDC60-P124A1	Pulse	200	24	11.5	3000	0.63	98.3 (121mm with brake)	17bit	0.98
	JKIDC60-R124A1	RS485
	JKIDC60-C124A1	CANopen
IDS60-0.64Nm	JKIDC60-P148A1	Pulse	200	48	6.5	3000	0.63	98.3 (121mm with brake)	17bit	0.98
	JKIDC60-R148A1	RS485
	JKIDC60-C148A1	CANopen
IDS60-1.27Nm	JKIDC60-P248A1	Pulse	400	48	11.5	3000	1.27	116.3 (139mm with brake)	17bit	1.325
	JKIDC60-R248A1	RS485
	JKIDC60-C248A1	CANopen

Gearbox Model	NMRV30
Motor Power /KW	≤0.18
Gear Ratio	5	7.5	10	15	20	25	30	40	50	60	80
Effiency %	40-70
Suitable Motor Max Size /mm	63
Torque /N.m	24
Output Hole Dimension /mm	14
Input Hole Dimension /mm	9/11
Gearbox Weight /Kg	1.2

IDC80 Integrated Worm Geared BLDC Servo Motor

IDC80 80mm Low Voltage Integrated Brushless DC Servo Motor With All-in-one Machine

Motor parameters: 750W ~ 1000W, 48V ~ 72V, 2.4Nm ~ 3.2Nm

Optional configuration: Gearbox, brake, cooling fan...

Series	Model	Control Method	Power	Rated Voltage	Rated Current	Rated Speed	Rated Torque	Total body Length	Weight	Integrated Encoder
			W	V	A	Rpm	Nm	mm	kg
IDC80	JKIDC80-P148A1	Pulse	750	48	20	3000	2.4	143.5（180 mm with brake）	2.15	17bit
	JKIDC80-R148A1	RS485
	JKIDC80-C148A1	CANopen

Gearbox Model	NMRV40
Motor Power /KW	≤0.37
Gear Ratio	5	7.5	10	15	20	25	30	40	50	60	80	100
Effiency %	35-70
Suitable Motor Max Size /mm	71
Torque /N.m	52
Output Hole Dimension /mm	18
Input Hole Dimension /mm	11/14
Gearbox Weight /Kg	2.3

Features:

High precision, closed-loop control with fast dynamic response
Adapted to high precision equipment with integrated precision encoder
Pulse / RS485 / CANopen / EtherCAT

The highly integrated design of the DC servo all-in-one machine can reduce the space occupation of the equipment, support a variety of international common protocols, and more intelligent control, which can make the efficiency of your equipment increase dramatically!

Contact to Get A Servo Motion Solution

Customized Worm Geared Integrated Dc Servo Motor Solutions

Jkongmotor’s worm geared integrated dc servo motor series features a high-performance 32-bit core and a 17-bit absolute encoder, delivering rapid dynamic response and high-precision motion control. By integrating the motor, drive, and worm gearbox into a modular ecosystem with electromagnetic brakes and IP65 protection, it eliminates complex mechanical linkages. This compact "all-in-one" approach ensures stable torque across all speeds, providing a plug-and-play, precision power core for modern automated equipment.

Shaft
Lead Screw
Module
Linear Motion
Brake
Gearbox
Worm Gearbox
Wires
Protect Level
Protect Level

Multiple customisation requirements, ensuring your project is error-free.

Customized IP ratings to suit different operating environments.
A diverse range of gearboxes, varying in type and precision, offering multiple options for your project.
Our specialised expertise in all-in-one device manufacturing delivers professional technical support, making your projects more intelligent.
A stable supply chain ensures the quality and timeliness of every motor.
Manufacturing integrated servo motors with 20 years, Jkongmotor provide professional technical support and after-sales service.

High-Precision Custom Motor Shaft Services for Integrated DC Servos

Jkongmotor provides bespoke shaft customization for the worm geared integrated dc servo motor, ensuring seamless mechanical integration and optimized torque transmission. By offering diverse shaft geometries—from integrated pulleys and gears to precision-drilled cross holes—we empower engineers to eliminate redundant coupling components. This customized approach significantly reduces system backlash and enhances overall equipment reliability, making it the ideal choice for high-performance automation.

Pulleys
Gears
Shaft Pins
Screw Shafts
Cross Drilled Shafts
Flats
Keys
Knurlings
Hobbing Shafts
Hollow Shaft

A diverse range of products and bespoke services to match the optimal solution for your project.

Integrated Transmission Components.
Secure Mechanical Locking Mechanisms.
Advanced Surface & Friction Textures.
Certified Quality & Rigorous Compliance.
Application-Specific Tailoring.

Contact to Get A Servo Motion Solution

Product Manuals

Jkongmotor Integrated Dc Servo Motor User Manual.pdf

Integrated Servo Motor

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Jkongmotor Integrated Servo Motors RS485 Communication Protocol Manual.pdf

Integrated Servo Motor

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Jkongmotor Integrated Servo Motors CANopen Communication Protocol Manual.pdf

Integrated Servo Motor

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Jkongmotor IDC Series Integrated DC Servo Motor Catalog 2025.pdf

Product Catalog

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Jkogmotor Integrated Servo Motor 2024.pdf

Product Catalog

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—— OEM ODM Customized Intelligent Integrated BLDC / Steper Motion Control Manufacturer / Solution Provider Since 2011 ——

Backed by over 15 years of experience as a professional motor manufacturer, our blog shares up-to-date industry insights, proven best practices, advanced engineering strategies, and innovative concepts drawn from real manufacturing experience.

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Answers to Common Queries about Jkongmotor

—— OEM ODM Customized Intelligent Integrated BLDC / Steper Motion Control Manufacturer / Solution Provider Since 2011 ——

1. What are the advantages of an integrated DC servo motor with built-in driver and encoder for industrial automation?

An integrated DC servo motor with built-in driver and encoder combines motor, controller, and feedback system into one compact unit. It reduces wiring complexity, minimizes installation errors, saves cabinet space, improves EMC performance, and delivers high precision torque, speed, and position control for industrial automation.
2. How does an integrated BLDC motor improve system reliability compared to traditional separate motor and drive systems?

An integrated BLDC motor eliminates long motor cables and external driver connections, reducing signal interference and electrical failure risks. Factory pre-tuned parameters improve motion stability and extend equipment lifespan.
3. What customization options are available for OEM/ODM integrated DC servo motors?

OEM/ODM customization includes shaft design, flange dimensions, planetary or worm gearbox integration, electromagnetic brake options, encoder selection, cable customization, and firmware parameter tuning to meet specific project requirements.
4. What communication protocols are supported in integrated DC servo motors for automation systems?

Integrated DC servo motors typically support Pulse control, RS-485 (Modbus-RTU), and CANopen communication protocols, ensuring compatibility with PLCs, industrial PCs, and motion controllers.
5. What power and voltage ranges are available for integrated BLDC and DC servo motors?

Integrated BLDC and DC servo motors commonly range from 26W to 1000W, with voltage options including 24V, 36V, 48V, and 72V, suitable for both precision and high-load industrial applications.
6. Can integrated DC servo motors be supplied with gearboxes and brakes for high-torque applications?

Yes, integrated DC servo motors can be equipped with planetary gearboxes, worm gearboxes, and electromagnetic holding brakes, making them suitable for vertical motion systems and robotic joints.
7. How does factory pre-tuning improve integrated servo motor performance?

Factory pre-tuning includes PID adjustment, acceleration curve optimization, and communication parameter configuration, reducing commissioning time and improving motion accuracy.
8. What protection features are included in industrial integrated BLDC servo motors?

Integrated motors include protection against overcurrent, overvoltage, overload, overheating, and short circuits, with optional IP30, IP54, or IP65 protection ratings.
9. How compact are integrated DC servo motors compared to traditional servo systems?

Integrated DC servo motors significantly reduce external components and control cabinet space by housing the driver and control electronics inside the motor body.
10. Why choose a professional integrated motor manufacturer for custom motion control solutions?

A professional manufacturer provides engineering support, rapid prototyping, strict quality control, scalable production, and full OEM/ODM services to deliver customized motion control solutions.