Home / Standard Brushed Dc Motor

Standard Brushed DC Motor

What is brushed dc motor?

A brushed DC motor is a type of electric motor that operates on direct current (DC) electricity and uses brushes and a commutator to control the direction of current flow through the motor windings, allowing it to produce rotational motion.

Jkongmotor offers a wide range of brushed DC motor products featuring:

High quality ball bearing
Motor size from 42mm to 90mm
Hard ferrite magnet, 2 - poles
IP50 IP54 IP65 protection
-40℃~+140℃ insulation
Customized Voltage, Winding, Shaft, Mounting, and Lead Configurations, EMI/RFI Suppression Circuit, Thermal Protection, High Temperature Class H Insulation
- Spur gearbox, worm gearbox, planetary gearbox available

Jkongmotor dc brush motor:

As a professional brushed dc motor manufacturer with 13 years in china, Jkongmotor offer various brushed dc motors with customized requirements, including 42 52 54 63 76 80 90mm, additionally, gearboxes, brakes, encoders are optional.

36ZYT Series Standard Brushed DC Motor

Brushed DC motor, power: 6.3 W ~ 12.6W, rated voltage: 24v (option for 12v up to 48vdc), rated speed: 3000rpm, rated torque: 20mNm ~ 40mNm

Optional parts: Gearbox, brake, encoder...

Product Working:
Ball bearing	High quality ball bearing
Magnet	Hard ferrite magnet, 2 - poles
Protection	IP40
Insulation	-40℃~+140℃
Options:	Customized Voltage, Winding, Shaft, Mounting, and Lead Configurations, EMI/RFI Suppression Circuit, Thermal Protection, High Temperature Insulation
Motor Main Characteristics:
Model	Rated Voltage	Rated Speed	Rated Current	Rated Torque	No Load Speed	Output Power	Body Length	Weight
Model	Vdc	Rpm	A	mN.m	Rpm	W	mm	Kg
JK36ZYT01A	24 (option for 12v up to 48vdc)	3000	0.4	20	3800	6.3	60	0.26
JK36ZYT02A		3000	0.6	30	3800	9.4	70	0.30
JK36ZYT03A		3000	0.8	40	3800	12.6	80	0.34

42ZYT Series Standard Brushed DC Motor

Brushed DC motor, power: 14W ~ 92W, rated voltage: 24v (option for 12v up to 60vdc), rated speed: 3100 ~ 8700rpm, rated torque: 38mNm ~ 100mNm

Optional parts: Gearbox, brake, encoder...

Product Working:
Ball bearing	High quality ball bearing
Magnet	Hard ferrite magnet, 2 - poles
Protection	IP40
Insulation	-40℃~+140℃
Options:	Customized Voltage, Winding, Shaft, Mounting, and Lead Configurations, EMI/RFI Suppression Circuit, Thermal Protection, High Temperature Class H Insulation
Motor Main Characteristics:
Model	Rated Voltage	Rated Speed	Rated Current	Rated Torque	No Load Speed	Output Power	Body Length	Weight
Model	Vdc	Rpm	A	mN.m	Rpm	W	mm	Kg
JK42ZYT01A	24 (option for 12v up to 60vdc)	3600	0.86	38	4200	14	70	0.39
JK42ZYT02A		3600	0.98	43	4200	16	80	0.46
JK42ZYT03A		3100	1.2	57	3800	18	85	0.5
JK42ZYT04A		3600	1.6	70	4200	26	90	0.54
JK42ZYT04B		4700	2.4	80	5500	39	90	0.54
JK42ZYT04C		9000	6.0	100	10000	94	90	0.54
JK42ZYT05A		3600	2.3	105	4200	39	115	0.7
JK42ZYT05B		4500	4.0	150	5400	70	115	0.7

52ZYT Series Standard Brushed DC Motor

Brushed DC motor, power: 42W ~ 132W, rated voltage: 24v (option for 12v up to 120vdc), rated speed: 3500 ~ 3700rpm, rated torque: 0.11Nm ~ 0.35Nm

Optional parts: Gearbox, brake, encoder, integrated built-in drivers...

Product Working:
Ball bearing	High quality ball bearing
Magnet	Hard ferrite magnet, 2 - poles
Protection	IP50（Option for IP54)
Insulation	-40℃~+140℃
Options:	Customized Voltage, Winding, Shaft, Mounting, and Lead Configurations, EMI/RFI Suppression Circuit, IP Grade,Thermal Protection,High Temperature Insulation
Motor Main Characteristics:
Model	Rated Voltage	Rated Speed	Rated Torque	Rated Current	No Load Speed	Output Power	Body Length	Weight
Model	Vdc	Rpm	N.m	A	Rpm	W	mm	Kg
JK52ZYT01A-24V	24 (option for 12v up to 120vdc)	3700	0.11	2.5	4200	42	95	0.85
JK52ZYT02A-24V		3500	0.20	4.2	4200	73	110	1.0
JK52ZYT03A-24V		3600	0.27	5.8	4200	102	125	1.15
JK52ZYT04A-24V		3600	0.35	7.4	4200	132	140	1.30

54ZYT Series Standard Brushed DC Motor

Brushed DC motor, power: 26W ~ 105W, rated voltage: 24V(Option for 12v up to 120vdc), rated speed: 2580~3200rpm, rated torque: 0.18Nm ~ 0.35Nm

Optional parts: Gearbox, brake, encoder, integrated built-in drivers...

Product Working:
Ball bearing	High quality ball bearing
Magnet	Hard ferrite magnet, 2 - poles
Protection	IP40
Insulation	-40℃~+140℃
Options:	Customized Voltage, Winding, Shaft, Mounting, and Lead Configurations, EMI/RFI Suppression Circuit, IP Grade,Thermal Protection,High Temperature Insulation
Motor Main Characteristics:
Model	Rated Voltage	Rated Speed	Rated Torque	Rated Current	No Load Speed	Output Power	Body Length	Weight
Model	Vdc	Rpm	N.m	A	Rpm	W	mm	kg
JK54ZYT01A-24V	24 (option for 12v up to 120vdc)	3200	0.18	3.5	3630	62	103.5	1.0
JK54ZYT02A-24V		2580	0.22	3.3	2990	59	115	1.12
JK54ZYT03A-24V		2770	0.26	4.3	3150	76	126	1.28
JK54ZYT04A-24V		2810	0.35	5.8	3160	104	145	1.55

63ZYT Series Standard Brushed DC Motor

Brushed DC motor, power: 50W ~ 200W, rated voltage: 24V(Option for 12v up to 220vdc) , rated speed: 3000~9350rpm, rated torque: 0.14Nm ~ 0.50Nm

Optional parts: gearbox, brake, encoder, fan, integrated built-in drivers...

Product Working:
Ball bearing	High quality ball bearing
Magnet	Hard ferrite magnet, 2 - poles
Protection	IP50（Option for IP54)
Insulation	-40℃~+140℃
Options:	Customized Voltage, Winding, Shaft, Mounting, and Lead Configurations, EMI/RFI Suppression Circuit, IP Grade,Thermal Protection,High Temperature Insulation
Motor Main Characteristics:
Model	Rated Voltage	Rated Speed	Rated Torque	Rated Current	No Load Speed	Output Power	Body Length	Weight
Model	Vdc	Rpm	N.m	A	Rpm	W	mm	kg
JK63ZYT01A	24V(Option for 12V up to 220vdc）	3300	0.14	2.7	3600	50	95	1.0
JK63ZYT01B		4000	0.20	5.0	4700	84	95	1.0
JK63ZYT01C		9350	0.24	13.0	10000	200	95	1.0
JK63ZYT02A		3100	0.31	6.0	3600	100	110	1.2
JK63ZYT03A		3000	0.40	7.5	3600	125	125	1.35
JK63ZYT03B		4000	0.40	10.0	4700	168	125	1.35
JK63ZYT04A		3000	0.50	9.0	3600	157	140	1.5

76ZYT Series Standard Brushed DC motor

Brushed DC motor, power: 107W ~ 335W, rated voltage: 24V(Option for 12v up to 220vdc), rated speed: 3200-3300rpm, rated torque: 0.31Nm ~ 1.0Nm

Optional parts: gearbox, brake, encoder, fan, integrated built-in drivers...

Product Working:
Ball bearing	High quality ball bearing
Magnet	Hard ferrite magnet, 2 - poles
Protection	IP50（Option for IP54)
Insulation	-40℃~+140℃
Options:	Customized Voltage, Winding, Shaft, Mounting, and Lead Configurations, EMI/RFI Suppression Circuit, IP Grade,Thermal Protection,High Temperature Insulation
Motor Main Characteristics:
Model	Rated Voltage	Rated Speed	Rated Torque	Rated Current	No Load Speed	Output Power	Body Length	Weight
Model	Vdc	Rpm	N.m	A	Rpm	W	mm	kg
JK76ZYT01A	24V(Option for 12V up to 220vdc）	3300	0.31	6.0	3900	107	98	1.5
JK76ZYT02A		3200	0.50	9.5	3800	167	118	2.0
JK76ZYT03A		3200	0.70	13.0	3800	235	138	2.5
JK76ZYT04A		3200	0.80	15.0	3800	268	150	2.8
JK76ZYT05A		3200	0.90	16.5	3800	301	160	3.05
JK76ZYT06A		3200	1.00	18.0	3800	335	171	3.3

80ZYT Series Standard Brushed DC motor

Brushed DC motor, power: 122W ~ 231W, rated voltage: 24V(Option for 12v up to 220vdc), rated speed: 2600rpm, rated torque: 0.45Nm ~ 0.85Nm

Optional parts: gearbox, brake, encoder, fan, integrated built-in drivers...

（Option for IP54)Product Working:
Ball bearing	High quality ball bearing
Magnet	Hard ferrite magnet, 2 - poles
Protection	IP50（Option for IP54)
Insulation	-40℃~+140℃
Options:	Customized Voltage, Winding, Shaft, Mounting, and Lead Configurations, EMI/RFI Suppression Circuit, Thermal Protection, High Temperature Class H Insulation
Motor Main Characteristics:
Model	Rated Voltage	Rated Speed	Rated Torque	Rated Current	No Load Speed	Output Power	Body Length	Weight
Model	Vdc	Rpm	N.m	A	Rpm	W	mm	kg
JK80ZYT01A	24V(Option for 12V up to 220vdc）	3150	0.6	10.0	3600	200	120	2.5
JK80ZYT02A		3150	0.8	13.5	3600	265	140	3.0
JK80ZYT03A		3050	1.0	15.5	3500	320	160	3.5
JK80ZYT04A		3050	1.2	20.0	3500	383	175	4.0

90ZYT-R Series Standard Brushed DC motor

Brushed DC motor, power: 396W ~ 613W, rated voltage: 24V(Option for 12v up to 220vdc), rated speed: 3150 ~ 3250rpm, rated torque: 1.2Nm ~ 1.8Nm

Optional parts: gearbox, brake, encoder, fan, integrated built-in drivers...

Product Working:
Ball bearing	High quality ball bearing
Magnet	Hard ferrite magnet, 2 - poles
Protection	IP50（Option for IP54)
Insulation	-40℃~+140℃
Options:	Customized Voltage, Winding, Shaft, Mounting, and Lead Configurations, EMI/RFI Suppression Circuit, Thermal Protection, High Temperature Class H Insulation
Motor Main Characteristics:
Model	Rated Voltage	Rated Speed	Rated Torque	Rated Current	No Load Speed	Output Power	Body Length	Weight
Model	Vdc	Rpm	N.m	A	Rpm	W	mm	kg
JK90ZYT-R01A	24V(Option for 12V up to 220vdc）	3150	1.2	21	3600	396	155	3.5
JK90ZYT-R02A		3200	1.5	26	3600	503	180	4.0
JK90ZYT-R03A		3250	1.8	31	3600	613	199	4.5

90ZYT-S Series Standard Brushed DC motor

Brushed DC motor, power: 396W ~ 613W, rated voltage: 24V(Option for 12v up to 220vdc), rated speed: 3150 ~ 3250rpm, rated torque: 1.2Nm ~ 1.8Nm

Optional parts: gearbox, brake, encoder, fan, integrated built-in drivers...

Product Working:
Ball bearing	High quality ball bearing
Magnet	Hard ferrite magnet, 4 - poles
Protection	IP50（Option for IP54)
Insulation	-40℃~+140℃
Options:	Customized Voltage, Winding, Shaft, Mounting, and Lead Configurations, EMI/RFI Suppression Circuit, Thermal Protection, High Temperature
Motor Main Characteristics:
Model	Rated Voltage	Rated Speed	Rated Torque	Rated Current	No Load Speed	Output Power	Body Length	Weight
Model	Vdc	Rpm	N.m	A	Rpm	W	mm	kg
JK90ZYT-S01A	24V(Option for 12V up to 220vdc）	3000	1.5	26	3600	471	155	3.5
JK90ZYT-S01B		1850	1.5	16	2300	290	155	3.5
JK90ZYT-S02A		3000	2.2	37	3600	691	180	4.0
JK90ZYT-S02B		1800	2.0	20	2300	377	180	4.0
JK90ZYT-S03A		3000	3.0	50	3600	942	199	4.5
JK90ZYT-S03B		1800	3.0	30	2300	565	199	4.5

Core Components of a Brush DC Motor:

1. Armature (Rotor)

The armature, also known as the rotor, is the rotating part of the motor where mechanical power is generated.

2. Commutator

The commutator is a segmented cylindrical structure attached to the armature shaft. It is critical for directional current flow in the motor windings.

3. Brushes

Carbon brushes or graphite brushes make sliding contact with the rotating commutator.

4. Field Magnet (Stator)

The stator is the stationary part of the motor and provides the magnetic field that interacts with the current in the armature to produce motion.

5. Motor Housing

The housing or frame of the motor serves both mechanical and thermal purposes.

6. Shaft

The shaft is a mechanical component that transmits the motor’s rotational energy to the application (e.g., wheels, gears, or pulleys).

7. Bearings

Bearings are crucial in minimizing friction and wear as the shaft rotates.

8. End Bells and Mounting Hardware

The end bells cover the front and rear sides of the motor and house the bearing seats.

How These Components Work Together

When power is applied, current flows through the brushes to the commutator and into the armature windings. The interaction between the magnetic field of the stator and the current-carrying conductors in the armature produces rotational torque. The commutator and brushes continually switch current direction, ensuring continuous rotation. All components must function in harmony to ensure efficiency, low noise, and long service life.

Applications of Brush DC Motors

Brush DC motors are used across various sectors due to their simple control requirements, cost-effectiveness, and availability.

Automotive: Windshield wipers, seat adjusters, window regulators.
Industrial: Conveyor belts, hoists, cranes.
Consumer Electronics: Electric toothbrushes, toys, kitchen appliances.
Medical Devices: Infusion pumps, portable ventilators.

FAQs About Standard Brush Dc Motors and Customization

1. What is a Brush dc motor?

A Brush dc motor is a direct current motor that uses carbon brushes and a commutator to produce rotation and reliable torque.

2. What advantages does a brused dc motor offer compared with other motors?

Brused dc motors offer simple control, high starting torque, easy speed adjustment, and cost effectiveness for many industrial and consumer applications.

3. Why choose a brushed motor for basic automation systems?

Standard brushed motors are easy to integrate, require minimal control electronics, and provide consistent performance at a lower cost.

4. What protection levels are available for a standard brush motor?

Standard brush motors come with IP50, IP54, and IP65 protection options for dust and moisture resistance.

5. What customization options are offered under OEM ODM Customized services?

OEM ODM Customized options include custom voltage, winding, shaft dimensions, mounting and lead configurations, EMI/RFI suppression, thermal protection, and insulation enhancements.

6. Can I get a brush dc motor with a specific voltage requirement?

Yes, you can request custom voltage ranges such as 12V, 24V, 48V, up to 220Vdc depending on your application.

7. Are integrated built-in drivers available with brushed motors?

Certain series support integrated built-in drivers as optional additions based on OEM ODM Customized needs.

8. What sizes of brushed dc motor does Jkongmotor offer?

Jkongmotor offers motors in sizes from 42mm up to 90mm, covering low to medium power ranges.

9. Can the shaft of a brush motor be customized?

Yes, shaft length, diameter, and type can be tailored to match specific mechanical interfaces.

10. Can lead wires and connectors be customized on a brused dc motor?

Yes, lead wire lengths and connector types can be customized for easier assembly and wiring.

11. Are gearboxes available with standard brushed dc motors?

Optional gearboxes including spur, worm, and planetary gearboxes are available to enhance torque output.

12. Can brakes and encoders be added to a standard brush motor?

Yes, accessories like brakes and encoders can be added as part of the OEM ODM Customized solution.

13. How does a standard brushed motor handle thermal protection?

Custom thermal protection circuits are available to improve long term reliability in harsh conditions.

14. Can the insulation class be customized for a brush dc motor?

Yes, high temperature Class H insulation and enhanced insulation options can be specified.

15. What is the typical operating temperature range of a brushed motor?

Standard brush motors are designed with insulation and components to operate from -40℃ to +140℃.

16. What industries use brush dc motors?

These motors are widely used in industrial automation, consumer equipment, agricultural machinery, and positioning systems due to their simplicity and cost benefits.

17. How does a brush motor simplify speed control?

Brush motors allow easy speed adjustment by changing supply voltage or controller settings without complex drive electronics.

18. Is custom mounting available for brushed motors?

Yes, mounting holes and flange configurations can be customized for specific installation requirements.

19. Can environmental adaptations be made under OEM ODM Customized options?

Yes, adaptations like improved dust or moisture sealing and enhanced EMI/RFI performance can be implemented.

20. How do I request a quote for a customized brush motor?

Provide details including power, speed, voltage, torque, environmental conditions, and special accessories needed to receive an OEM ODM Customized quote.