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200W 0.64Nm 24V Integrated DC Servo Motor for AGVs Applications

Views: 0     Author: Jkongmotor     Publish Time: 2026-02-13      Origin: Site

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200W 0.64Nm 24V Integrated DC Servo Motor for AGVs Applications

The 200W 0.64Nm 24V integrated dc servo motor combines a compact all-in-one design with precision control, robust protection, and communication interface options, making it ideal for AGVs, robotics, and automation systems while supporting extensive OEM ODM customized motor solutions to meet specific performance and integration requirements.


The Rise of AGV Automation in Modern Industry

The global demand for Automated Guided Vehicles (AGVs) continues to expand as manufacturers, warehouses, hospitals, and logistics centers accelerate automation strategies. AGVs require compact, reliable, and intelligent motion control systems capable of delivering consistent torque, accurate positioning, and seamless communication with control networks.


We provide advanced motion solutions engineered specifically for these environments. Our 200W 0.64Nm 24V Integrated DC Servo Motor represents a powerful combination of servo precision, energy efficiency, and integrated control intelligence, making it ideally suited for AGV drive systems, steering mechanisms, lifting modules, and conveyor automation.


By combining motor, driver, encoder, and control electronics in one compact housing, we eliminate wiring complexity while improving operational stability. This approach aligns perfectly with the growing need for agile, space-efficient automation platforms.


Jkongmotor Servo Motor Types


Motor Customized Service

As a professional brushless dc motor manufacturer with 13 years in china, Jkongmotor offer various bldc motors with customized requirements, including 33 42 57 60 80 86 110 130mm, additionally, gearboxes, brakes, encoders, brushless motor drivers and integrated drivers are optional.

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  1. No Brushes – Reduced Maintenance and Increased Lifespan

  2. High Efficiency and Low Power Loss

  3. High Torque-to-Weight Ratio

  4. Precise Speed and Position Control

  5. Quiet and Smooth Operation

  6. Wide Speed Range and Dynamic Performance

  7. Excellent Thermal Management Customizable Designs and Modular Configurations

  8. Multiple Control Methods

  9. Integration with Digital Interfaces and Sensors

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Motor Shaft Customized Service

Jkongmotor offer many different shaft options for your motor as well as customizable shaft lengths to make the motor fit your application seamlessly.

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1. Motors passed CE Rohs ISO Reach certifications

2. Rigorous inspection procedures ensure consistent quality for every motor.

3. Through high-quality products and superior service, jkongmotor have secured a solid foothold in both domestic and international markets.

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Integrated Servo Design Optimized for AGV Performance

The integrated architecture developed by JKONG MOTOR ensures that AGV designers achieve maximum motion precision without complicated installation procedures.

Key Integrated Advantages

  • All-in-one motor structure reduces external wiring, lowering installation time and potential failure points.

  • Embedded closed-loop feedback system ensures accurate speed and position control.

  • Compact NEMA 24 frame size enables flexible mounting within AGV chassis.

  • 24V DC operation aligns with common AGV battery platforms.

  • Optimized thermal management improves continuous operation reliability.

This integrated servo concept delivers a balanced combination of torque density, control intelligence, and mechanical robustness, allowing AGV manufacturers to accelerate product development cycles while maintaining performance consistency.



Powerful 200W Output with Stable 0.64Nm Torque

AGV systems require motors capable of handling variable loads, frequent starts and stops, and extended duty cycles. Our servo motor provides:

  • Rated power: 200W

  • Rated torque: 0.64Nm

  • Voltage compatibility: 24V DC battery systems

  • High efficiency operation for extended runtime

This performance profile supports:

  • Differential drive wheel modules

  • Steering actuators

  • Vertical lifting platforms

  • Conveyor transfer mechanisms

The result is smooth acceleration, precise deceleration, and consistent torque output, essential for safe and efficient AGV navigation.


Balanced Power for Industrial Automation Applications

A 200W integrated DC servo motor provides an ideal balance between compact physical size and practical output capability. This power level is strong enough to support demanding automation tasks such as mobile robot propulsion, AGV wheel drive systems, automated conveyors, and lifting mechanisms, while still maintaining energy efficiency. The motor delivers dependable performance across varying load conditions, ensuring consistent operation even during frequent start-stop cycles common in automated logistics environments.


Stable 0.64Nm Torque for Smooth Motion Control

The rated torque of 0.64Nm ensures smooth acceleration, stable speed maintenance, and controlled deceleration. Consistent torque output minimizes vibration, mechanical shock, and positional deviation, which are critical factors for equipment requiring precise navigation or accurate load handling. Stable torque also helps protect mechanical components such as gearboxes, wheels, and couplings from premature wear.


Energy Efficiency and Battery Optimization

With optimized electromagnetic design and efficient control electronics, a 200W servo motor can deliver reliable torque without excessive power consumption. This efficiency is particularly valuable for battery-powered automated equipment, as it extends operating time, reduces charging frequency, and lowers overall energy costs. Efficient torque delivery also limits heat generation, contributing to longer motor lifespan and improved system stability.


Dynamic Response and Load Adaptability

A servo motor operating at this power and torque range offers excellent dynamic response. It can quickly adjust to changing load conditions, maintain stable speed during motion transitions, and deliver precise stopping accuracy. This responsiveness supports high-performance automation systems where precise positioning, repeatability, and operational safety are essential.


Reliability for Continuous Operation

The combination of 200W output and stable torque enables reliable continuous operation in industrial environments. Whether used in material transport vehicles, robotic platforms, or automated production systems, this performance level ensures consistent productivity, reduced maintenance needs, and dependable long-term operation.



Precision Motion Control for Autonomous Navigation

AGVs rely heavily on accurate positioning to ensure safe material transport.

Accurate Positioning for Reliable AGV Movement

Precision motion control is essential for autonomous navigation systems where consistent positioning accuracy determines operational efficiency and safety. Integrated servo motors enable highly controlled speed and position regulation through closed-loop feedback, ensuring that automated guided vehicles and robotic platforms can follow programmed paths with minimal deviation. This accuracy supports smooth docking, reliable material transfer, and stable route tracking even in complex industrial environments.


Closed-Loop Feedback for Stable Performance

Advanced servo systems incorporate real-time encoder feedback, allowing continuous monitoring of motor position, velocity, and torque output. This feedback loop automatically corrects motion errors, maintaining stable operation despite load variations or environmental disturbances. The result is improved navigation reliability, reduced drift, and enhanced repeatability in automated logistics and robotics applications.


Smooth Acceleration and Deceleration Control

Precise motion control enables gradual acceleration and controlled braking, which are critical for autonomous vehicles transporting sensitive or heavy loads. Smooth motion profiles reduce mechanical stress on drivetrain components, minimize vibration, and improve passenger or cargo safety in mobile robotic systems. Consistent speed transitions also enhance sensor accuracy and navigation stability.


Adaptive Response to Dynamic Environments

Autonomous systems frequently encounter changing conditions such as variable floor surfaces, shifting payloads, or obstacle avoidance scenarios. Precision servo control supports rapid dynamic adjustment, allowing the motor to respond instantly to control signals while maintaining stable motion. This adaptability enhances operational efficiency and ensures safe maneuvering in busy automated facilities.


Enhanced Energy Efficiency and System Reliability

Precision motion control contributes to optimized energy consumption by delivering only the torque required for each movement phase. Efficient control reduces heat generation, extends motor lifespan, and supports longer operating cycles in battery-powered autonomous platforms. This reliability is essential for maintaining consistent productivity and minimizing downtime in automated industrial operations.



Smart Communication and Control Integration

Modern AGV systems depend on digital communication protocols for fleet coordination. The integrated servo platform supports flexible connectivity, including:

  • Industrial communication interfaces

  • Programmable motion parameters

  • Real-time diagnostic feedback

  • Intelligent fault protection

This allows AGV designers to implement:

  • Predictive maintenance systems

  • Centralized fleet monitoring

  • Adaptive motion optimization

Such intelligent control capabilities ensure higher uptime, improved operational visibility, and optimized logistics workflows.



Compact Installation Benefits for AGV Designers

Space efficiency is a critical factor in AGV design. Our integrated servo solution provides:

Reduced System Footprint

Integrated electronics eliminate separate driver cabinets, freeing valuable space inside AGV structures.


Simplified Wiring Architecture

Fewer cables reduce:

  • Installation complexity

  • Electrical interference risk

  • Maintenance workload

Faster System Integration

Plug-and-play capability shortens development timelines and speeds up market deployment.

These advantages support rapid AGV innovation while maintaining engineering reliability.



Manufacturing Strengths Supporting Reliable Motor Supply

We emphasize manufacturing excellence to ensure every servo motor meets demanding industrial standards.

Advanced Production Capabilities

  • Automated assembly lines for consistency

  • Precision CNC machining

  • Comprehensive motor testing systems

  • Strict quality control protocols


Customization and OEM/ODM Flexibility

We provide tailored solutions including:

  • Voltage and torque customization

  • Encoder configuration options

  • Connector and cable adaptations

  • Firmware customization for AGV control logic

This flexibility enables AGV manufacturers to integrate optimized motion solutions without redesigning their entire platform.



Durability and Reliability in Industrial Environments

AGVs operate in challenging environments, from warehouses with dust exposure to factories with temperature fluctuations. Our servo motor design prioritizes durability through:

  • Robust housing materials

  • High-quality bearings

  • Efficient heat dissipation

  • Long operational lifespan

These features ensure consistent performance in:

  • Continuous logistics operations

  • Automated production lines

  • Medical and service robotics

  • E-commerce fulfillment centers

Reliability directly translates into lower downtime, reduced maintenance costs, and predictable operational performance.



Energy Efficiency and Sustainability Benefits

Energy optimization is essential for modern automated systems. Our servo technology supports sustainability objectives by delivering:

  • Reduced power consumption

  • High conversion efficiency

  • Extended battery life for AGVs

  • Lower heat generation

These characteristics help organizations reduce operational costs while supporting environmentally responsible automation initiatives.



Future-Ready Motion Technology for Intelligent Logistics

As automation evolves, AGV systems increasingly incorporate AI navigation, sensor fusion, and real-time analytics. Integrated servo motors form a foundational component of this transformation.

Key future trends include:

  • Smarter embedded motion control

  • Predictive maintenance integration

  • Autonomous optimization algorithms

  • Compact high-power motor designs

Our ongoing innovation ensures compatibility with these emerging requirements, enabling AGV manufacturers to stay competitive in rapidly advancing automation markets.



Why We Deliver Superior Motion Solutions

JKONG Motor is a professional motion control manufacturer ( ISO9001 ISO14001 CE RoHS Reach CCC Certified ) specializing in stepper motors, BLDC motors, integrated servo motors, drivers, and OEM ODM customized motor solutions for global automation industries.


Expertise Built on Proven Engineering Experience

We deliver superior motion solutions because our foundation is built on deep engineering expertise and long-term industry experience. With more than a decade of specialization in motion control technology, our team focuses on brushless motors, servo systems, stepper motors, and integrated motion solutions designed for automation, robotics, AGV logistics, medical devices, and industrial equipment. Our experienced engineering staff continuously refine designs using advanced production technologies and application-specific optimization, ensuring that every motor system meets demanding operational standards.

This expertise translates directly into precision control, stable torque output, and reliable performance across dynamic industrial environments. We actively develop new models and customized solutions, ensuring our motion technologies remain aligned with evolving automation requirements and intelligent manufacturing trends.


End-to-End Manufacturing Strength and Customization Capability

We maintain a fully integrated production ecosystem that supports OEM and ODM customization from concept development through mass production. Our manufacturing facilities include automated production lines capable of producing millions of motor units annually, ensuring consistent supply capacity and stable product quality.

Our customization capabilities cover:

  • Mechanical structure optimization

  • Drive integration and electronics design

  • Encoder and feedback system selection

  • Communication protocol adaptation

  • Application-specific performance tuning

This end-to-end approach allows us to create tailored motion solutions for AGVs, robotics, logistics automation, smart factories, and industrial equipment, reducing integration complexity while accelerating project timelines.


Technology Leadership and Innovation Focus

We prioritize technological innovation as a core competitive advantage. Continuous investment in research, testing laboratories, and engineering development enables us to deliver high-precision motion control systems with advanced feedback technologies, efficient electromagnetic design, and intelligent control capabilities.

Our integrated servo motor solutions emphasize:

  • Compact all-in-one architecture

  • Low heat generation and high efficiency

  • Precision closed-loop feedback control

  • High dynamic responsiveness

  • Reduced wiring and simplified installation

These technological strengths ensure reliable performance in demanding environments such as AGV navigation systems, robotics platforms, and automated production lines where precision, efficiency, and durability are essential.


Assured Quality Through Rigorous Testing and Certifications

Quality assurance is central to our manufacturing philosophy. Every motor undergoes strict inspection procedures supported by comprehensive testing equipment and internationally recognized certification systems. Our production processes follow ISO9001 quality management standards and ISO14001 environmental management practices, while products comply with CE, RoHS, and REACH requirements for global market acceptance.

This rigorous quality framework delivers:

  • Stable long-term motor performance

  • Consistent product reliability

  • Lower failure rates

  • Extended service life

  • Confidence for global OEM partners

Through disciplined quality control and traceable manufacturing processes, we ensure dependable motion solutions suitable for mission-critical industrial applications.


Global Reach and Industry Application Expertise

Our motion solutions are deployed worldwide across diverse industries, including automation, robotics, logistics transportation, medical equipment, packaging machinery, smart appliances, and precision manufacturing systems. Products are exported to multiple international markets, reflecting strong global trust in our technology and manufacturing capabilities.

This global footprint strengthens our ability to:

  • Understand regional industrial requirements

  • Adapt products for different regulatory standards

  • Provide reliable long-term supply chains

  • Support international OEM collaboration

Our experience across industries allows us to deliver motion solutions optimized not only for performance but also for scalability, cost efficiency, and future technology integration.


A Trusted Partner for Advanced Motion Control

Superior motion solutions are achieved through the combination of engineering expertise, advanced manufacturing capabilities, technological innovation, strict quality assurance, and global industry experience. This integrated approach enables us to support customers from early design consultation through mass production and long-term technical support.

By continuously advancing motion control technology while maintaining flexible customization and dependable manufacturing, we help customers achieve higher precision, greater efficiency, and stronger competitiveness in rapidly evolving automated industries.



Strengthening Digital Visibility in Industrial Automation

Companies aiming to compete in automation markets often prioritize search visibility on platforms like Google. High-quality technical content, product innovation, and reliable engineering support remain critical factors in establishing industry credibility and driving organic engagement.

We focus on delivering clear technical value, measurable performance advantages, and practical application insight, ensuring our solutions stand out within competitive automation ecosystems.



Conclusion: Integrated Servo Motors Driving AGV Innovation

The 200W 0.64Nm 24V Integrated DC Servo Motor provides a powerful, compact, and intelligent motion solution for AGV systems. Its integrated design simplifies installation, enhances performance stability, and supports advanced automation capabilities. Combined with strong manufacturing expertise, customization flexibility, and reliable supply, this servo solution enables AGV manufacturers to achieve superior operational efficiency and technological leadership.

By aligning precision engineering with industrial automation demands, we continue to drive innovation in intelligent logistics, robotics, and smart manufacturing environments worldwide.


Answers to Common Queries about 200W 0.64Nm 24V integrated dc servo motor

  • 1. What is a 200W integrated dc servo motor and its main advantage?

    A 200W integrated dc servo motor combines the motor, driver, encoder, and controller into one compact unit, reducing wiring, saving space, and improving system reliability.

 

  • 2. What are the key specifications of this integrated dc servo motor?

    This integrated dc servo motor operates at 24V DC, delivers 200W rated power with 0.64Nm torque, and supports stable closed-loop motion control.

  • 3. Which applications is this integrated dc servo motor suitable for?

    It is ideal for AGVs, mobile robots, industrial automation, logistics equipment, and other motion systems requiring compact and precise servo control.

  • 4. What control and communication methods are supported?

    The integrated dc servo motor supports pulse control, RS485 Modbus, and CANopen, making it easy to integrate into different automation systems.

  • 5. How does the integrated design improve installation and maintenance?

    By integrating the driver and encoder, installation time is reduced, wiring errors are minimized, and overall system maintenance becomes simpler.

  • 6. Does the integrated dc servo motor support continuous operation?

    Yes, it is designed for long-time continuous operation with efficient heat dissipation and stable torque output under variable loads.

  • 7. What protection features are included in the integrated dc servo motor?

    It includes over-current, over-voltage, over-temperature, and fault protection to ensure safe and reliable operation.

  • 8. Can this integrated dc servo motor be customized through OEM ODM services?

    Yes, OEM ODM customized options include power, torque curve, speed range, shaft design, mounting structure, and control parameters.

  • 9. Can the integrated dc servo motor be customized for harsh environments?

    OEM ODM customization supports different IP protection levels, sealing solutions, and materials for dusty, humid, or industrial environments.

  • 10. Why choose an OEM ODM customized integrated dc servo motor from a factory?

    Factory-level OEM ODM customized integrated dc servo motors ensure better performance matching, lower system cost, faster integration, and scalable production support.


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