A stepper motor is a type of electric motor that moves in precise, discrete steps. Unlike traditional motors that spin continuously when powered, a stepper motor divides a full rotation into a number of equal steps. Each time it receives an electrical pulse, it moves exactly one step, making it ideal for applications that require accurate positioning and speed control.
A stepper motor is built to convert electrical pulses into mechanical movement with high precision. To achieve this, it consists of several key internal and external components. Below are the main components of a stepper motor and their functions:
The rotor is the rotating part of the stepper motor. It can be a permanent magnet or a soft iron core, depending on the type of stepper motor.
Permanent Magnet Rotor: Found in PM and hybrid stepper motors.
Toothed Rotor: In hybrid motors, the rotor has fine teeth to increase precision and step count.
Function: Aligns with the stator’s magnetic field to create rotation in discrete steps.
The stator is the stationary part of the motor that surrounds the rotor.
Made up of multiple electromagnets (coils) arranged around the rotor.
Each coil is energized in a sequence to attract or repel the rotor.
Function: Generates the magnetic field that moves the rotor step by step.
These are insulated copper wires wound around the stator poles.
Arranged in phases (e.g., 2-phase, 4-phase motors).
Controlled by external drivers that send electrical pulses.
Function: When energized, they create a magnetic field to pull or push the rotor teeth.
The shaft is attached to the rotor and extends out of the motor housing.
Function: Transfers mechanical motion to connected equipment (like gears, pulleys, etc.).
May also support encoders or brakes in some advanced designs.
Located at both ends of the shaft inside the housing.
Function: Support the shaft and allow smooth, stable rotation.
Reduce friction and wear over time.
The external body of the motor.
Made of metal (usually aluminum or steel) for strength and heat dissipation.
Protects internal components from dust, moisture, and damage.
May have mounting flanges for installation.
These are the front and rear covers that seal the motor body.
Sometimes integrated with bearings.
Help protect the internal parts from external elements.
Permanent magnets are used in the rotor to enhance magnetic coupling.
Improve the torque and holding capabilities.
Both rotor and stator have teeth to improve alignment.
Allow for fine step angles and higher accuracy.
Wires or plug-in connectors extend from the motor.
Connect to external drivers and controllers.
Allow control over step sequences, direction, and speed.
Monitors shaft position.
Sends feedback to the controller for higher accuracy.
Prevents shaft from moving when powered off.
Component | Function |
---|---|
Rotor | Rotates to produce motion |
Stator | Stationary magnetic field generator |
Windings (Coils) | Create magnetic fields when energized |
Shaft | Transfers motion to external system |
Bearings | Allow smooth and precise rotation |
Housing | Protects internal parts and allows mounting |
End Caps | Seals motor and supports bearings |
Magnet | Enhances magnetic field in PM/hybrid motors |
Teeth | Improve step resolution in hybrid motors |
Connectors/Leads | Connect motor to driver and controller |
Encoder (optional) | Provides feedback on position (closed-loop control) |
Brake (optional) | Holds the shaft in place when motor is off |
A well-assembled stepper motor with these components ensures precise, repeatable movement, which is why it is widely used in automation, robotics, CNC machinery, and medical equipment.
A stepper motor works by converting electrical pulses into precise mechanical movement. Unlike traditional DC motors that rotate continuously when powered, a stepper motor moves in fixed angular steps, making it ideal for applications requiring exact positioning, speed control, and repeatability.
The operation of a stepper motor is based on the principle of electromagnetism. It contains a rotor (the moving part) and a stator (the stationary part with coils). When electrical current is passed through the stator coils in a specific sequence, magnetic fields are generated. These magnetic fields attract or repel the rotor, causing it to move by a fixed angle called a step.
Each pulse of current causes the motor to move one step forward or backward, depending on the sequence of the electrical signals.
The stepper motor's stator has multiple windings arranged in phases (usually 2 or 4).
When a specific coil is energized, it creates a magnetic pole that attracts the nearest rotor tooth or magnet.
The rotor moves to align itself with the energized stator coil.
As the next coil is energized, the rotor shifts slightly again to align with the new magnetic field.
This continues in a sequence, causing the rotor to rotate step by step.
By changing the sequence in which the coils are energized, the motor’s rotation can be reversed.
A clockwise pulse sequence rotates the motor forward; a counterclockwise sequence rotates it in reverse.
The step angle is the amount of rotation the motor shaft makes per pulse.
For example, a motor with a 1.8° step angle will take 200 steps to complete one full 360° rotation.
Microstepping further divides each step into smaller increments for smoother motion.
The motor moves one full step at a time.
All coils are energized in a specific sequence.
Alternates between energizing one and two phases.
Provides double the number of steps, resulting in smoother motion.
Coils are partially energized in carefully controlled amounts.
Allows for fine resolution, smoother motion, and reduced vibration.
No feedback system is used.
The controller sends pulses and assumes the motor follows them exactly.
Simpler and cheaper, but may miss steps under heavy load or acceleration.
Uses an encoder to monitor the actual position of the motor.
Feedback is sent to the controller to correct any deviation.
Prevents lost steps and improves performance in dynamic applications.
Stepper Motor Driver: Converts control signals into electrical pulses for the motor coils.
Pulse Generator / Controller: Sends timed signals to the driver (from a microcontroller, PLC, or motion controller).
Power Supply: Delivers voltage and current to energize the coils.
Imagine a 3D printer using a stepper motor to move the print head:
The controller sends a pulse to the motor driver.
The driver energizes one of the stator coils.
The rotor moves to align with the magnetic field.
Another pulse energizes the next coil.
The motor steps forward by a fixed amount.
After many precise steps, the print head reaches the exact desired position.
This controlled step-by-step motion ensures the printer lays down material accurately, layer by layer.
A stepper motor works through the sequential energizing of stator windings, which creates rotating magnetic fields that move the rotor in precise steps. This design allows for accurate control of position and speed without the need for feedback systems, making it a fundamental component in modern automation, robotics, and motion control applications.
A stepper motor is widely recognized for its ability to convert electrical pulses into precise mechanical motion. It is a digital, open-loop motor that steps through fixed angular movements, making it ideal for positioning and control applications. Below are the key characteristics that define a stepper motor and set it apart from other types of motors:
Stepper motors move in fixed step angles (e.g., 1.8°, 0.9°, etc.).
Each pulse from the controller results in an exact amount of shaft rotation.
Ideal for applications that require accurate positioning without feedback systems.
Operates without a feedback device like an encoder.
The motor's position is known by counting input pulses, reducing system complexity.
Cost-effective solution for motion control.
Delivers maximum torque at low RPMs, which is ideal for direct-drive systems.
Maintains holding torque even when stationary, useful for applications like 3D printers and CNC routers.
Returns to the same position consistently without drift.
Highly repeatable performance makes it suitable for robotics, pick-and-place machines, and automation.
Driven using digital pulses.
No need for complex control algorithms or variable voltage adjustments.
Can be easily integrated with microcontrollers, PLCs, and motion controllers.
Requires fewer components than servo systems.
Affordable for both prototyping and mass production.
No need for encoders or feedback loops in most applications.
Can be configured for:
Full-step mode
Half-step mode
Microstepping mode (for smoother motion and higher resolution)
Microstepping allows for finer movement and reduced vibration.
Some Stepper motors have detent torque, a small holding force even when the motor is not powered.
Helps to maintain position in static conditions.
Fewer mechanical parts than brushed motors.
Long operational life due to absence of brushes.
Suitable for continuous-duty applications.
Can rotate clockwise or counterclockwise by changing the pulse sequence.
Simple direction control by reversing input logic.
Moves in sync with the input pulse signal.
No lag between the command and mechanical response.
Enables accurate speed control and timing.
Standard resolution: 200 steps per revolution (1.8° per step).
With microstepping: up to 256 microsteps per full step for ultra-fine control.
Allows selection of motor based on precision and application need.
Available in NEMA standard frame sizes (e.g., NEMA 17, 23, 34).
Can be configured with dual shafts, gearboxes, encoders, or brakes.
Uses electromagnetic coils in the stator to create rotation.
Requires a driver circuit to send current to the correct coils in sequence.
Stepper motors can hold their position without motion, making them useful for applications where load-holding is essential (e.g., lifts, clamps).
Characteristic | Description |
---|---|
Precise Positioning | Moves in fixed angular steps for accuracy |
Open-Loop Control | No feedback needed, position is known by pulse count |
High Torque at Low Speeds | Ideal for holding and low-speed drive |
Easy to Control | Uses simple digital pulses for movement |
Microstepping Capabilities | Allows smooth and fine-grained motion |
High Repeatability | Returns to same position reliably |
Reversible Rotation | Direction easily changed via signal control |
Synchronous Motion | Rotates in sync with input pulses |
Wide Range of Sizes | Available in various standard frames (NEMA types) |
Detent and Holding Torque | Maintains position even when stationary |
These characteristics make stepper motors perfect for industries such as automation, electronics manufacturing, medical devices, printing, and CNC machining. Their ability to offer precise, repeatable, and efficient motion makes them a popular choice for modern engineering solutions.
Stepper motors are classified based on their construction, performance, and application requirements. Each type has unique characteristics suited for different tasks in automation, robotics, medical equipment, CNC machines, and more. Here are the main types of stepper motors:
This type uses a permanent magnet rotor and operates based on the attraction and repulsion between the stator’s electromagnetic field and the rotor’s magnetic poles.
Coarse step angle (typically 7.5° or 15°)
Simple design and construction
Cost-effective and reliable for low-end applications
Small printers
Basic robotics
Analog dials or gauges
Low cost
High starting torque
No need for external feedback devices
The rotor in this motor is made of soft iron and has no permanent magnet. It operates based on the principle that the rotor aligns itself to the minimum reluctance path in the magnetic field.
Fine step angles (as low as 1.8°)
Fast response time
Lighter rotor compared to PM type
High-speed applications
Automation equipment
Valve controls
High-speed performance
Smooth motion at high RPM
Simple rotor design
Lower torque than PM and Hybrid motors
Requires more precise control electronics
A combination of PM and VR Stepper motors, the hybrid stepper has a toothed rotor with a built-in permanent magnet. This design improves step resolution, torque, and efficiency.
Very fine step angles (1.8°, 0.9°, or finer with microstepping)
High holding and dynamic torque
Most commonly used stepper motor type
CNC machines
3D printers
Robotics
Medical imaging equipment
High precision and repeatability
Smooth motion with microstepping
Compatible with both open-loop and closed-loop systems
More expensive than PM or VR types
Slightly complex control requirements
In unipolar stepper motors, each coil has a center tap, which simplifies the driving circuit. The current always flows in one direction through each half of the coil.
Easier to control with simpler driver circuits
Faster switching
Less heat generation
Simple automation
DIY projects
Educational robotics
Simplified circuit design
Low cost for basic applications
Lower torque output compared to bipolar motors
Bipolar Stepper motors have a single winding per phase. The current must reverse direction to energize the coil, requiring a more complex driver (typically an H-bridge).
Higher torque output
More efficient magnetic use
No center tap required
Industrial automation
CNC equipment
Robotics and precision systems
Greater torque per winding
Efficient use of coil energy
Requires more complex drivers
These are hybrid Stepper motors combined with feedback devices like encoders to form a closed-loop control system, similar to servo motors.
Real-time position monitoring
Automatic correction of missed steps
Enhanced speed and torque performance
Precision machining
Lab automation
Robotic arms
No loss of synchronization
Higher acceleration and speed
Increased reliability in critical systems
Higher cost
Requires encoder and controller integration
Stepper Motor Type | Step Angle | Torque | Cost | Control Complexity | Applications |
---|---|---|---|---|---|
Permanent Magnet (PM) | 7.5° – 15° | Low | Low | Easy | Toys, basic robotics |
Variable Reluctance (VR) | 1.8° – 15° | Medium | Medium | Moderate | Industrial equipment |
Hybrid Stepper | 0.9° – 1.8° | High | High | Complex | CNC, 3D printing, medical tech |
Unipolar | 1.8° – 7.5° | Low-Med | Low | Simple | Low-end automation |
Bipolar | 0.9° – 3.6° | High | Medium | Moderate | Precision systems, robotics |
Closed-Loop Stepper | 0.1° – 1.8° | Very High | High | Complex (with encoder) | Robotics, advanced automation |
Each type of Stepper motor offers unique performance, cost, and control trade-offs. Selecting the right type depends on your application's precision, torque, speed, and budget requirements. Among all, hybrid and closed-loop stepper motors dominate industrial applications due to their superior accuracy and reliability.
Stepper motors are essential where precision, repeatability, and reliability are critical. Their simple structure, affordability, and ease of integration make them a cornerstone in many automation and control systems.
Stepper motors are the backbone of precision motion control systems, extensively used across robotics, automation, medical devices, CNC machinery, and textile equipment. Turkey, as a growing hub in the global motor industry, hosts a wide range of stepper motor manufacturers known for innovation, reliability, and export-ready solutions. Below is a detailed breakdown of the top 25 Stepper motor manufacturers in Turkey, including their company profiles, main products, and competitive advantages.
Arcelik is a major Turkish multinational Stepper motor manufacturer, primarily recognized for its household appliances, but also involved in producing precision motors and components.
Hybrid stepper motors
BLDC and PMDC motors
Customized motion systems
Strong R&D infrastructure
Export to over 145 countries
ISO 9001 and ISO 14001 certified
Established in 1980, Elektrosan is a leading Stepper motor manufacturer and specializes in industrial automation and motion control systems.
NEMA-standard stepper motors
Stepper motor drivers and controllers
Linear actuators
In-house engineering support
High-precision manufacturing
Customizable product designs
Ozkoc is a leading Stepper motor manufacturer and focuses on motion systems and hydraulic solutions, integrating stepper motors into their product lines.
Integrated stepper motor drives
Closed-loop stepper systems
IP-rated motors for harsh environments
Tailored motion control for industrial environments
Cost-effective high-torque solutions
Advanced thermal management systems
With decades of experience, Baysan is a leading Stepper motor manufacturer of electric motors, including stepper technologies.
Two-phase hybrid stepper motors
Custom shaft designs
Encoders and brake attachments
Robust local support
High-volume production capabilities
Quality assurance processes compliant with IEC standards
Known for its innovations in motion control systems, Hidelsan Motor is a leading Stepper motor manufacturer and serves several automation sectors in Turkey.
Micro stepper motors
Precision linear stepper actuators
High-efficiency drivers
Compact design with high torque output
Rapid delivery for OEM clients
Excellent after-sales technical support
Alser Elektrik is an electrical component Stepper motor manufacturer that has expanded into stepper and servo motion technologies.
Bipolar stepper motors
Miniature and sub-miniature motors
Controllers for PLC integration
High compatibility with European automation platforms
Innovative cooling solutions
Scalable production
Emak is widely recognized for HVAC motors and has ventured into automation motor technology.
High-performance hybrid stepper motors
Stepper-based fan motors
Integrated control systems
Reliable thermal stability
Suitable for high-duty cycles
Widely used in medical and industrial ventilation systems
A subsidiary of VEM Germany, the Turkish division is a leading Stepper motor manufacturer and supports regional automation projects.
High-torque stepper motors
Intelligent control units
Modular automation kits
German-Turkish engineering collaboration
Strong distribution network
CE and RoHS certified
Teknomotor is a leading Stepper motor manufacturer and serves the CNC and woodworking machinery sectors with robust stepper and spindle motor solutions.
High-speed CNC stepper motors
Flange-mount stepper systems
Encoder-integrated motors
Ideal for high-speed machining
Noise-reduction technology
Energy-efficient designs
Aktif Motor is a leading Stepper motor manufacturer and manufactures tailored motion systems for specialized automation projects.
Dual-shaft stepper motors
High-resolution stepper drives
Motor kits with integrated encoders
Broad product customization
Advanced torque tuning
Local design consultancy
Omak is a leading Stepper motor manufacturer and focuses on motor development for agriculture and textile automation.
Closed-loop stepper motors
Driver-integrated compact motors
Smart motion sensors
Excellent performance in dusty environments
Built-in diagnostics
Versatile mounting options
A long-standing Turkish motor manufacturer, Maksan is a leading Stepper motor manufacturer and has expanded its product line to include stepper motors.
Multi-phase stepper motors
Controller cards for CNC
Modular frame designs
Large production capacity
Value engineering solutions
Short lead times
Asis Elektronik is an engineering-driven Stepper motor manufacturer, supplying automation components across Turkey and Europe.
Programmable stepper motors
Integrated motion modules
Wireless stepper control units
Advanced digital control
Real-time feedback solutions
Support for Industry 4.0 integrations
Focused on high-tech motor applications, Eksen is a leading Stepper motor manufacturer and supplies motors for robotics and lab automation.
Pancake-style stepper motors
Vacuum-compatible models
High-resolution positioners
Compact form factor
Cleanroom-ready construction
Export-focused operations
A key player in heavy-duty motor systems, Jkongmotor is a leading Stepper motor manufacturer and has recently launched a range of stepper solutions.
Torque-optimized stepper motors
Stepper drives for large machinery
Sensorless motion units
Rugged for harsh conditions
Efficient torque-to-size ratio
Local field engineering services
A control and measurement solutions company, Elimko is a leading Stepper motor manufacturer and integrates motion systems for automation setups.
Smart stepper actuators
Ethernet and Modbus-compatible controllers
Motion simulation software
Excellent motion repeatability
Software-driven optimization
Integration with SCADA and PLCs
Although famous for HVAC and water heating products, Demirdokum is a leading Stepper motor manufacturer and also supports actuator and motor control units.
Mini stepper motors for actuators
Position control drives
Custom motor controllers
Precision control
Compact and reliable products
Seamless automation system compatibility
An international brand, Motorline Turkey is a leading Stepper motor manufacturer and distributes motor solutions for building and industrial automation.
Gate and barrier stepper motors
Programmable logic controllers
Security motion systems
European-standard performance
Ready-to-install systems
Remote control capabilities
Doruk is a leading Stepper motor manufacturer and specializes in intelligent automation, offering customized motion solutions.
PLC-controlled stepper systems
Motion synchronization modules
Flexible driver platforms
Precision control software
Adaptive speed tuning
Enhanced safety features
Known for engineering distribution, Erdem Teknik partners with top global motor brands and develops OEM parts.
OEM-grade stepper motors
Assembly kits
Panel-mounted control drives
Sourced from global brands
ISO-compliant components
Strong B2B relationships
Pimsan is a leading Stepper motor manufacturer and develops electric motors for textile and packaging machinery.
Industrial stepper motors
Torque controllers
Belt-driven motor systems
Industry-specific solutions
Durable housing materials
Flexible wiring interfaces
Tormak is a leading Stepper motor manufacturer and designs and manufactures advanced stepper systems for CNC, robotics, and electronics assembly.
High-speed hybrid stepper motors
Compact drive modules
CNC-compatible motor systems
Ideal for fast-paced industrial use
Long service life
Plug-and-play designs
Okisan is a leading Stepper motor manufacturer in security and automation technologies.
Surveillance-oriented stepper motors
Stepper camera modules
Motion-sensitive control boards
Specialized in precise positioning
Designed for 24/7 usage
Compact and efficient
Birikim is a leading Stepper motor manufacturer and supports full-scale industrial automation including motor control units.
Driver-integrated stepper motors
Smart factory motion kits
Modular feedback systems
Compatible with IoT environments
Advanced data logging
Seamless retrofitting
BesFoc is a high-tech Stepper motor manufacturer focused on lightweight, energy-efficient solutions.
Ultra-light stepper motors
Energy-efficient actuators
Sensor-integrated motors
Eco-friendly designs
Precision speed control
Multi-voltage support
Stepper motors are widely used in industries and devices where precision, repeatability, and controlled motion are critical. Their ability to move in exact increments makes them ideal for systems that require accurate positioning, smooth rotation, and reliable speed control.
Below are the most common and important applications of stepper motors across various sectors:
Stepper motors control the X, Y, and Z axes for the print head and bed.
Ensure precise layer placement for accurate 3D models.
Allow for repetitive, high-resolution motion in additive manufacturing.
Used to move tool heads, tables, and gantries.
Provide exact positioning for cutting, drilling, milling, and engraving.
Stepper motors allow for micron-level accuracy and repeatability in machining processes.
Control joints, wheels, arms, and grippers in robotic systems.
Offer precise angle control for articulated movement.
Used in autonomous mobile robots (AMRs) and collaborative robots (cobots).
Stepper motors move camera lenses, focus rings, and pan-tilt mechanisms.
Enable accurate zoom and tracking in surveillance and photography.
Provide smooth, jerk-free motion for video capture and stabilizers.
Used in syringe pumps, ventilators, scanning systems, and analyzers.
Allow controlled dosing and sample handling with high accuracy.
Ideal for compact, low-noise operation in diagnostic and therapeutic equipment.
Stepper motors drive components in embroidery, weaving, and spinning machines.
Ensure synchronized motion of threads and needles.
Improve speed and pattern accuracy in fabric production.
Stepper motors are used in conveyor belts, pick-and-place arms, packaging machines, and more.
Enable automated assembly and inspection with repeatable movement.
Support high-volume production with minimal errors.
Found in inkjet, dot matrix, and laser printers.
Control the movement of print heads and paper feeders.
Help deliver fine-resolution printing through exact movement patterns.
Used in dashboard instruments (speedometers, fuel gauges) and headlight positioning systems.
Also found in automated mirror adjustment and air vent controls.
Stepper motors offer reliable, durable operation in harsh vehicle environments.
Utilized in precision targeting, instrument calibration, and satellite control systems.
Support mission-critical operations with high reliability and zero drift.
Work in low-gravity and vibration-sensitive environments.
Operate electronic locks, gate barriers, and biometric scanners.
Ensure controlled, timed movement for secure access.
Provide smooth, quiet operation in sensitive locations.
Stepper motors control air dampers, valves, and fan positions.
Enable energy-efficient operation by adjusting airflow precisely.
Support smart building automation with programmable movement.
Used in sample handlers, spectrometers, and fluid analyzers.
Help automate repetitive lab procedures with pinpoint accuracy.
Minimize human error in medical diagnostics and research labs.
Control product dispensers, coin counters, and receipt printers.
Provide reliable and maintenance-free motion for long-term operation.
Deliver high uptime with precise, step-by-step actions.
Control moving lights, projectors, and robotic camera rigs.
Enable smooth, repeatable movements for theatrical or concert environments.
Allow silent, accurate positioning during live events.
Application Area | Use of Stepper Motor |
---|---|
3D Printing | Axis control and layer positioning |
CNC Machinery | Tool head movement and milling operations |
Robotics | Joint and wheel motion control |
Camera Systems | Lens focus, zoom, and pan-tilt mechanisms |
Medical Devices | Pumps, analyzers, and scanning systems |
Textile Machines | Needle and thread movement |
Industrial Automation | Conveyors, pick-and-place, and assembly lines |
Printing Devices | Head and paper feed control |
Automotive Systems | Instrument panels, mirror, and light adjustment |
Aerospace & Defense | Calibration and satellite orientation |
Security Systems | Electronic locks and gates |
HVAC Systems | Air vent and damper control |
Laboratory Equipment | Automated testing and sample handling |
Vending/ATM Machines | Item dispensing and receipt printing |
Stage/Entertainment Tech | Moving lights and camera rig control |
Stepper motors play a vital role in modern automation and precision control systems. Their ability to move accurately in incremental steps makes them a top choice across countless industries, from manufacturing and healthcare to electronics and aerospace.
These 25 Turkish stepper motor manufacturers represent the country’s technical prowess and commitment to industrial innovation. Whether you're looking for cost-effective automation, advanced control systems, or custom motor solutions, Turkey offers a dynamic selection of reliable manufacturers that can compete globally in performance, design, and service.
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