Integrated servo motors are advanced motion control devices that combine a servo motor, drive (amplifier), encoder (feedback system), and often a controller into a single compact unit. This all-in-one design eliminates the need for multiple separate components and reduces the complexity of traditional motion control systems.
An integrated servo motor is a compact and intelligent motion control solution that combines multiple essential components into one housing. Each component plays a vital role in ensuring precise, responsive, and efficient motor control. Below are the key components typically found in an integrated servo motor:
The servo motor is the core mechanical component that generates motion. It converts electrical energy into rotary or linear mechanical motion. Servo motors are known for:
High torque density
Smooth and precise motion
Fast acceleration and deceleration
Efficient operation at various speeds
Position
Speed
Direction
This closed-loop feedback enables precise control, allowing the system to correct errors and maintain accuracy in real time.
The servo drive (also called an amplifier) interprets command signals from the controller and supplies the correct voltage and current to the motor. It:
Controls torque, speed, and position
Manages power delivery efficiently
Implements safety and overload protection features
In an integrated servo motor, the drive is built into the motor housing, reducing the need for external control cabinets.
Many integrated servo motors come with a built-in motion controller. This microprocessor-based unit handles:
Trajectory planning
Motion sequencing
Logic control and communication
I/O signal processing
When present, the onboard controller allows the motor to perform complex tasks independently or in coordination with a higher-level PLC or PC.
Integrated servo motors often include communication ports for industrial networking, such as:
EtherCAT
CANopen
PROFINET
Modbus TCP
These interfaces enable the motor to connect directly to automation systems, simplifying integration and improving data exchange.
The motor has terminals or connectors to receive electrical power, typically:
24V to 60V DC for compact systems
230V or 400V AC for high-power industrial applications
The internal electronics manage voltage conversion and distribution to motor windings and control circuits.
Many integrated servo motors include input/output terminals for:
Limit switches
Emergency stop
Analog command signals
Sensor integration
This local I/O capability reduces the need for external I/O modules.
The entire assembly is enclosed in a robust, thermally optimized housing that:
Protects sensitive electronics
Provides heat dissipation (natural or fan-cooled)
Offers IP-rated protection for harsh environments
Integrated safety features such as:
Safe Torque Off (STO)
Safe Stop (SS1/SS2)
Over-temperature and over-voltage protection
These are critical in applications requiring compliance with machine safety standards (e.g., ISO 13849 or IEC 61508).
By consolidating these essential components, an integrated servo motor delivers a compact, cost-effective, and high-performance motion solution. It reduces system complexity, simplifies wiring, and supports faster deployment—making it ideal for modern automated machinery.
Compact design: Everything is built into one housing, saving space and simplifying installation.
Closed-loop control: Real-time feedback ensures accurate positioning and smooth motion.
Fieldbus support: Many models integrate industrial communication protocols for seamless automation system integration.
Reduced wiring: Fewer cables are needed, improving reliability and decreasing installation time.
Smart diagnostics: Many integrated servo motors offer onboard monitoring and fault detection.
integrated servo motors are advanced motion systems that operate by combining multiple essential functions—actuation, control, feedback, and communication—within a single compact unit. Their working principle is based on closed-loop control, where real-time feedback ensures highly accurate positioning, speed, and torque regulation.
The system begins when a command signal is sent to the integrated servo motor from a higher-level controller (like a PLC, PC, or HMI) or is generated internally if the motor has a built-in controller.
Position (Where to move)
Velocity (How fast to move)
Torque (How much force to apply)
EtherCAT
CANopen
PROFINET
Modbus TCP/IP
Serial (RS485/RS232)
If the integrated motor includes an embedded motion controller, it:
Decodes the input command
Plans the trajectory (motion path)
Calculates required motor behavior (speed, position, torque)
In motors without an internal controller, this logic is handled by an external controller, but the servo motor still executes the motion using onboard feedback and drive electronics.
The servo drive receives the control signal and delivers the appropriate voltage and current to the motor windings. It adjusts the motor’s input power dynamically to match the command parameters using:
Pulse Width Modulation (PWM)
Field Oriented Control (FOC) for brushless motors
Current and voltage control loops
This results in smooth and efficient motor rotation, even under variable loads.
The servo motor—usually a brushless DC (BLDC) or permanent magnet synchronous motor (PMSM)—executes the motion by converting electrical input into mechanical rotation or linear movement.
Rotate a shaft (rotary servo)
Move a slider or stage (linear servo)
As the motor moves, the integrated encoder or resolver continuously monitors:
Rotor position
Rotational speed
Direction of movement
This sensor sends real-time feedback to the control loop. High-resolution encoders allow movements down to fractions of a degree, essential for precise applications like robotics, CNC, or medical automation.
Using the feedback, the system constantly compares the actual position and speed with the commanded values. If there's any deviation (position error), the controller:
Calculates the correction
Adjusts the drive output instantly
Maintains optimal performance with zero lag
This closed-loop system guarantees high accuracy, low overshoot, and fast dynamic response, which are essential for modern automation tasks.
Many integrated servo motors also include:
Digital/analog I/O ports for sensors, switches, or actuators
Safety features like Safe Torque Off (STO) or over-temperature protection
Diagnostics and fault detection for predictive maintenance
These features enhance system intelligence, reduce external component needs, and ensure machine safety compliance.
Receives a command via fieldbus or logic input
Controller interprets and plans the motion path
Drive amplifies power and energizes motor coils
Motor rotates or moves according to input signal
Feedback system monitors actual movement
Real-time corrections ensure precision and stability
The success of integrated servo motors lies in their all-in-one design, which simplifies the control architecture, reduces wiring, speeds up installation, and offers unmatched precision and responsiveness—all in a space-saving footprint.
Germany stands as a global leader in industrial automation, precision engineering, and motion control technology. Among its many strengths lies its vast network of integrated servo motor manufacturers, who supply high-performance solutions to industries ranging from robotics and packaging to CNC machining and medical automation. Below, we detail the Top 25 integrated servo motor manufacturers in Germany, outlining their company profiles, primary product offerings, and competitive advantages.
Siemens is one of the world’s foremost integrated servo motor manufacturers, headquartered in Munich, Germany, with a vast portfolio in industrial automation, power generation, and digital solutions.
SINAMICS S120 Integrated Servo Drives
SIMOTICS S-1FK2 Servo Motors
Integrated motion control modules
Unmatched global support
Advanced digital twin integration
Industry 4.0 ready systems
Based in Lohr am Main, Bosch Rexroth is a leading integrated servo motor manufacturer and specializes in drive and control technologies across factory automation and mobile applications.
IndraDrive Mi Integrated Servo Motors
MS2N Servo Series
Decentralized drive solutions
High energy efficiency
Compact, decentralized installations
Extensive engineering tools
With headquarters in Aerzen, Lenze is renowned integrated servo motor manufacturer for smart drive solutions tailored to machine automation.
i950 Servo Inverter with Integrated Controller
MCS Servo Motors
Smart motor integration modules
Plug & play programming
Seamless integration with cloud-based systems
Scalable solutions
Based in Bruchsal, SEW-Eurodrive is a leading integrated servo motor manufacturer in drive technology and automation.
MOVI-C Modular Automation System
CMP.. Servo Motors with Integrated Controllers
MOVIGEAR® Integrated Mechatronic Drive Systems
All-in-one drive units
Condition monitoring readiness
Modular expandability
Headquartered in Verl, Beckhoff is a leading integrated servo motor manufacturer in PC-based control technology and automation systems.
AX8000 Integrated Servo Systems
EL7201 EtherCAT Terminals with Integrated Drive
AM8000 Series Servo Motors
Full EtherCAT integration
Scalable modular systems
High-speed control algorithms
Located in Igersheim, WITTENSTEIN is a leading integrated servo motor manufacturer in precision servo drive systems and cyber-physical technology.
cyber® dynamic line integrated servo systems
TPM+ ServoActuators
Galaxie® Drive Systems
Ultra-compact with maximum power density
Smart mechatronic integration
Custom engineering services
Baumüller, based in Nuremberg, a leading integrated servo motor manufacturer and specializes in intelligent automation systems and energy-efficient motor technology.
b maXX 5000 Integrated Servo Controllers
DSC/DYN Integrated Servo Motors
Decentralized drive modules
Energy recovery features
High-torque compact solutions
Digitalized predictive maintenance
Located in Bonndorf, Dunkermotoren is a leading integrated servo motor manufacturer and produces smart motors and integrated automation components for demanding applications.
BG 95 SI Integrated Servo Motors
BG 66x75 with Integrated Motion Controller
Brushless DC Servo Drives
CANopen, EtherCAT, and Profinet compatibility
IP-rated rugged housing
Integrated controller, encoder, and driver
Operating out of Ratingen, Kollmorgen is a leading integrated servo motor manufacturer and offers high-performance motion solutions.
AKM2G Servo Motors with Integrated Drives
AKD-N Decentralized Drives
Kollmorgen Automation Suite
Optimized torque performance
Machine safety integration
Global service footprint
KEB, based in Barntrup, is a leading integrated servo motor manufacturer and is known for integrated control and drive solutions in motion-intensive industries.
COMBIVERT S6 Servo Drives
DL3 Servo Motor with Integrated Electronics
Decentralized IP66 Drives
High overload capabilities
Flexible installation options
SIL3 safety functions
A leading integrated servo motor manufacturer in motion control for optical, medical, and laser systems, based in Jena.
ECOSTEP Integrated Servo Systems
JAT Controllers and Drives
JENCODER Sensor Integration
Compact integration for precision equipment
High-resolution feedback systems
Cleanroom-compatible options
Based in Bad Homburg and part of the ABB Group, B&R is a leading integrated servo motor manufacturer and delivers complete automation solutions.
ACOPOSmulti Integrated Servo Systems
ACOPOSmotor with Drive Integration
X20 Motion Controllers
Seamless PLC integration
Advanced diagnostics
Modular architecture
Headquartered in Ostfildern, Pilz is a global integrated servo motor manufacturer in safety automation technology.
PMCprimo Integrated Servo Controllers
PMCprotego D Servo Motors
PMCmotion
Integrated safety logic
SIL and PL certified systems
Rapid configuration
Operating within Germany’s tech sector, Elmo is a leading integrated servo motor manufacturer and specializes in miniature, high-efficiency integrated drive systems.
Gold Twitter Integrated Servo Drives
Platinum Solo Servo Series
Elmo Application Studio (EAS)
Ultra-small form factor
EtherCAT, CANopen, and Profinet compatibility
Dynamic response with high bandwidth
The German division of Parker Hannifin, based in Kaarst, is a leading integrated servo motor manufacturer and offers cutting-edge motion and control systems.
Compax3 Integrated Servo Drives
SMH/SMB Servo Motors
PAC Motion Controllers
Integrated power stages
Advanced positioning libraries
Cross-platform control
Based in Pforzheim, Stöber is a leading integrated servo motor manufacturer and known for dynamic and modular drive systems.
SI6 Series Integrated Servo Drives
EZ Servo Motors
Lean Motor with Integrated Drive
Compact multi-axis servo drive solutions
Seamless synchronous motion
Industrial-grade reliability
With operations in Kelheim, Heidrive is a leading integrated servo motor manufacturer and focuses on servo technology for healthcare, logistics, and industrial markets.
HeiMotion Premium Integrated Servo Motors
HeiMotion Dynamic
Servo drive integration modules
Custom-fit servo solutions
Energy-efficient operation
Robust mechanical construction
Located in Trossingen, TR-Electronic is a leading integrated servo motor manufacturer and develops integrated motion and positioning systems.
Integrated Servo Drives with Absolute Encoders
Compact Motion Modules
Servo Feedback Systems
High-resolution sensor integration
Flexible communication interfaces
Digital bus connectivity
Specializes in mechanical and motorized drives, based in Rellingen.
Integrated Servo Gearmotors
Compact Drives with Encoder Systems
Precision Planetary Drives
High torque in small footprint
Customized design options
German-engineered reliability
Jkongmotor is a leading integrated servo motor manufacturer and provides high-performance motion control and servo systems.
ARS 2000 Integrated Servo Drives
GRA Servo Motors
Motion controllers for OEMs
Sensorless vector control
Custom-tailored solutions
CE and UL certifications
A Swiss-German motion control integrated servo motor manufacturer serving Germany's high-tech manufacturing sector.
CD1 Servo Drives with Integrated Controller
SM Series Integrated Servo Motors
Decentralized drive systems
Compact servo modules
Customizable fieldbus support
Ideal for OEM machine builders
A Salzburg-based automation group with a German footprint, a leading integrated servo motor manufacturer and offering scalable motion solutions.
DIAS Integrated Servo Drives
HMI + Motion Combos
Real-time Ethernet integration
Ultra-fast communication protocols
Integrated visualization + control
Excellent software ecosystem
A Swiss-founded firm with a German base, a leading integrated servo motor manufacturer and focusing on servo drives with integrated intelligence.
iPOS Integrated Servo Drive Systems
MotionChip DSP Control
Intelligent Brushless Motors
Embedded control algorithms
Miniaturized systems
Easy-to-use motion libraries
Berger Lahr, now part of Schneider Electric Germany, continues its legacy in motion control innovation.
Lexium Integrated Servo Drives
Intelligent Motors with Control Logic
Motion & Logic Controllers
Embedded logic and feedback
High-speed network interfaces
Seamless automation compatibility
Now a core part of Schneider’s automation division, ELAU is a leading integrated servo motor manufacturer and focuses on integrated motion control for packaging and food industries.
PacDrive 3 Integrated Servo Systems
Servo Motors with Decentralized Control
Smart Automation Modules
High-speed multi-axis coordination
Open automation architecture
Specialized in hygienic design
Integrated servo motors have rapidly become the go-to solution for modern automation and motion control systems. Unlike traditional servo setups—where the motor, drive, controller, and encoder are separate components—integrated servo motors bring all these elements together into a single compact unit. This innovation delivers a wide range of technical, operational, and economic advantages that traditional systems struggle to match.
One of the most notable benefits is the reduction in physical footprint:
Eliminates bulky control cabinets
Ideal for machines with space constraints
Facilitates more flexible mechanical layouts
This compact design enables better use of space, especially in robotics, AGVs, lab automation, and compact machinery.
Traditional systems require complex wiring between:
Motor
Encoder
Drive
Controller
integrated servo motors drastically reduce the number of cables, connectors, and terminals needed. Benefits include:
Faster installation and setup
Lower risk of wiring errors
Reduced labor and installation costs
Improved machine reliability
With built-in motion control and drive electronics:
Systems can be powered up and configured quickly
Plug-and-play functionality accelerates integration
OEMs can reduce time-to-market for their machines
Integrated servo motors often include auto-tuning software, diagnostics tools, and pre-configured motion libraries, making them easy to deploy—even for users without deep servo expertise.
Even though the initial price may seem higher than a stand-alone motor, integrated servo motors deliver:
Lower maintenance costs
Fewer spare parts
Less downtime
Reduced enclosure and wiring costs
Over the life of the system, these savings can amount to significant cost reductions for machine builders and end-users alike.
Traditional systems have more connectors, cables, and separate components that can fail. Integrated systems:
Minimize connection points
Reduce EMI issues between components
Improve environmental resistance (IP-rated housings)
This leads to fewer points of failure and more robust system performance, particularly in industrial environments.
integrated servo motors support distributed motion control, enabling:
Controllers to be embedded closer to the point of motion
Real-time communication across multiple axes
Efficient machine modularization
This architecture is ideal for smart manufacturing, collaborative robotics, and flexible production lines.
Need to add more motion axes? No problem.
With integrated solutions:
Additional motors can be added without major cabinet redesigns
Easy duplication of motion profiles across systems
Simplified machine expansion and customization
This makes integrated servo motors especially attractive for OEMs, machine builders, and developers of modular platforms.
Most integrated servo motors offer native support for industrial communication protocols, such as:
EtherCAT
CANopen
Profinet
Modbus
EtherNet/IP
This seamless connectivity simplifies integration into modern control networks, enabling high-speed data exchange and real-time monitoring.
Many integrated servo motors come with:
Safe Torque Off (STO)
Integrated temperature and current monitoring
Self-diagnostics and fault reporting
These features enhance machine safety, performance, and predictive maintenance, helping prevent unplanned downtime.
With on-board controllers and closed-loop feedback systems:
Precise positioning and motion accuracy are achieved
Dynamic motion tasks (high acceleration, deceleration, holding torque) are easier to manage
Advanced motion algorithms can be executed locally
This enables applications in pick-and-place, packaging, CNC, vision-based robotics, and synchronized multi-axis systems.
integrated servo motors offer a modern, streamlined, and intelligent alternative to traditional servo systems. By merging control, feedback, power, and motion into a single unit, they:
Improve efficiency
Reduce complexity
Lower overall system costs
Enhance machine performance and reliability
They are a core enabler of Industry 4.0, smart automation, and next-gen machine design.
Integrated servo motors have revolutionized automation by combining the motor, drive, encoder, and controller into a single compact unit. This powerful combination delivers high precision, fast response, and easy integration, making these motors ideal for a wide variety of industrial and commercial applications.
Below are the key industries and applications where integrated servo motors are most effectively used:
integrated servo motors are essential in robotic arms, SCARA robots, and cobots (collaborative robots) due to their:
Precise positioning capabilities
High torque-to-weight ratio
Compact size
Ease of integration
Pick-and-place operations
Welding and soldering
Assembly line tasks
Vision-guided manipulation
In CNC machines, servo motors control tool heads, axes, and spindles with micron-level accuracy. Integrated servo motors are favored for:
X, Y, Z axis control
Tool rotation and feed rate optimization
Automatic tool changers (ATCs)
Milling machines
Lathes
Grinders
EDM machines
Speed and precision are critical in packaging machinery, and integrated servo motors provide:
High-speed motion with repeatable accuracy
Synchronization of multiple machine sections
Smooth starts/stops for delicate packaging
Flow wrappers
Bottling lines
Carton erectors
Labeling machines
integrated servo motors are ideal for AGVs, AMRs, and warehouse robots because they:
Combine drive and control in a compact unit
Enable dynamic movement and navigation
Reduce wiring for mobile applications
Better battery efficiency
Compact and lightweight motion modules
Easy diagnostics for fleet management
In medical automation, integrated servo motors are used in devices that require:
Silent operation
High precision
Compact design
Robotic surgical arms
Laboratory analyzers and pipetting systems
MRI-compatible patient tables
Infusion pumps and diagnostic devices
Electronics production demands ultra-precise positioning and clean operation. Integrated servo motors are used in:
PCB placement systems
Wafer handling robots
Micro-assembly machines
Laser marking systems
Their low backlash, cleanroom compatibility, and fast response make them ideal for this high-tech sector.
Hygiene, speed, and accuracy are critical in food automation. Integrated servo motors are used for:
Sorting and portioning
Filling and capping
Cutting and slicing
Conveyor belt control
Stainless steel housings for washdown environments
Integrated feedback for portion accuracy
High-speed synchronization
These industries require smooth, coordinated motion for long periods. integrated servo motors help with:
Fabric tensioning
Thread winding
Printing head movement
Paper feed and cut control
Their reliability, torque control, and synchronization are key for consistent results.
Precision in every layer is crucial for 3D printing. Integrated servo motors control:
Nozzle movement
Bed leveling systems
Multi-axis print heads
They ensure consistent layer accuracy, smooth transitions, and high-speed operation.
integrated servo motors power smart conveyor systems, especially in environments where:
Variable speeds are needed
Synchronization between multiple belts is critical
Space-saving is important
Parcel sorting
Baggage handling
Assembly line transfers
Integrated servo motors also support solar panel positioning systems (solar trackers) and wind turbine blade control, offering:
Precise angular adjustments
Compact motion control
Low maintenance operation
Industry | Application Examples |
---|---|
Industrial Robotics | Pick-and-place, welding, assembly |
CNC/Metalworking | Axis control, spindle drives |
Packaging & Labeling | Label applicators, bottling, pouch sealing |
Medical & Laboratory | Robotic surgery, diagnostics, lab automation |
AGVs & Mobile Robots | Wheel drives, steering mechanisms |
Semiconductors & Electronics | Wafer handling, PCB assembly |
Food & Beverage | Cutting, filling, sorting |
Textile & Printing | Fabric handling, print head motion |
3D Printing | Head movement, auto-bed leveling |
Material Handling | Conveyor synchronization, lift systems |
Renewable Energy | Solar trackers, blade angle control |
integrated servo motors deliver power, precision, and intelligence in a compact, all-in-one format—making them indispensable across today’s smart manufacturing landscape.
Integrated servo motors are essential for modern Industry 4.0 and smart manufacturing, offering performance, connectivity, and efficiency in a single, intelligent device.
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